Galvanized Iron (GI) sheets are widely used in construction, roofing, and industrial applications due to their strength, corrosion resistance, and durability. Understanding the weight of GI sheets is crucial for transportation, structural calculations, and cost estimation. In this blog, we will discuss how to calculate GI sheet weight in kg, factors affecting the weight, and provide a GI sheet weight chart in kg for easy reference.
What is a GI Sheet?
A GI sheet is a steel sheet coated with a layer of zinc through a galvanization process. This coating protects the steel from rust and corrosion, making it suitable for outdoor and industrial applications. GI sheets come in different thicknesses, widths, and lengths, which influence their weight.
Formula to Calculate GI Sheet Weight in Kg
The weight of a GI sheet depends on its thickness, width, and length. The formula to calculate the weight is:
Weight (kg)=Thickness (mm)×Width (mm)×Length (mm)×Density of Steel (g/cm3)\text{Weight (kg)} = \text{Thickness (mm)} \times \text{Width (mm)} \times \text{Length (mm)} \times \text{Density of Steel (g/cm}^3\text{)}Weight (kg)=Thickness (mm)×Width (mm)×Length (mm)×Density of Steel (g/cm3)
Since the density of steel is approximately 7.85 g/cm³, converting it to kg/m³:
Density of Steel=7850 kg/m3\text{Density of Steel} = 7850 \text{ kg/m}^3Density of Steel=7850 kg/m3
Now, modifying the formula for kg:
Weight (kg)=Thickness (mm)×Width (mm)×Length (mm)×7.85÷1,000,000\text{Weight (kg)} = \text{Thickness (mm)} \times \text{Width (mm)} \times \text{Length (mm)} \times 7.85 \div 1,000,000Weight (kg)=Thickness (mm)×Width (mm)×Length (mm)×7.85÷1,000,000
Example Calculation
Let’s calculate the weight of a GI sheet with the following dimensions:
Thickness = 1.2 mm
Width = 1220 mm
Length = 2440 mm
Using the formula:
Weight=1.2×1220×2440×7.85÷1,000,000\text{Weight} = 1.2 \times 1220 \times 2440 \times 7.85 \div 1,000,000Weight=1.2×1220×2440×7.85÷1,000,000 =23.33 kg= 23.33 \text{ kg}=23.33 kg
So, a 1.2 mm thick GI sheet of 1220 mm × 2440 mm weighs approximately 23.33 kg.
Factors Affecting GI Sheet Weight
Thickness: The thicker the sheet, the heavier it will be.
Width & Length: Larger sheets weigh more due to increased material usage.
Coating Weight: Zinc coating adds to the total weight of the sheet.
Density Variations: Though 7.85 g/cm³ is standard, variations in steel composition may slightly alter the weight
GI Sheet Weight Chart in Kg
Below is a standard GI sheet weight chart in kg for common sizes.
Thickness (mm) | Width (mm) | Length (mm) | Weight (kg) |
0.5 | 1220 | 2440 | 9.72 |
0.8 | 1220 | 2440 | 15.55 |
1.0 | 1220 | 2440 | 19.44 |
1.2 | 1220 | 2440 | 23.33 |
1.5 | 1220 | 2440 | 29.16 |
2.0 | 1220 | 2440 | 38.88 |
2.5 | 1220 | 2440 | 48.61 |
3.0 | 1220 | 2440 | 58.33 |
For different sheet sizes, use the weight formula to calculate accordingly.
Why Knowing GI Sheet Weight is Important
Structural Planning: Engineers need accurate weight calculations for load-bearing structures.
Transportation & Logistics: Helps in determining transportation costs and load capacity.
Cost Estimation: Knowing the weight helps in estimating the cost based on per kg pricing.
Storage & Handling: Avoids overloading storage racks and handling equipment.
Conclusion
Calculating the weight of a GI sheet is simple using the standard formula. Factors like thickness, width, and length play a key role in determining the weight. The GI sheet weight chart in kg serves as a quick reference for common sizes. By understanding these calculations, industries can optimize material usage, transportation, and cost planning effectively.
If you need precise calculations for custom-sized GI sheets, use the formula or refer to the chart above.